Oxygen Generator Vs Oxygen Cylinder | How Do Oxygen Generators Work

April 16, 2022

Today, oxygen generators are utilized in a spread of economic and industrial manufacturing applications. These devices are essential for producing the mandatory quantities of oxygen gas to fuel various operations.

Two zeolite molecular sieve columns frame the PSA Oxygen Generator. The active column is crammed with gas, which runs up through the zeolite. Oxygen and other unwanted gases are absorbed when nitrogen passes through. The active column is then fully pressed. Because the pressure is released, the column becomes inactive, and it regenerates completely during the depressurization process. To produce a continuing supply of oxygen, each generator is formed of two columns, one among which is active and therefore the other inert. At the top of every column cycle, they switch roles.

generators of oxygen Produce gaseous oxygen on-site and supply a low-cost, dependable, and safe alternative to cylinders or cryogenic liquid. In addition, the planning was created to figure round the clock, 24 hours daily, seven days per week. Each generator includes an automatic start/stop feature that enables it to start out and stop consistent with the quantity of energy utilised. An oxygen generator can be a tool that separates oxygen from propellant via pressure swing adsorption, a kind of selective adsorptive method (PSA).

PSA oxygen generators are frequently used for the subsequent applications:

• Sewage and wastewater treatment plants

• Glass manufacturing

• Food and Beverage Industry

• Making paper

• Metallurgy is the study of metals.

• Chemical oxidation processes

• Profitable fish aquaculture

• Mining technologies that use gasification

How Do Oxygen Cylinders Work?

Oxygen cylinders (sometimes called oxygen tanks) are medical equipment that give patients supplemental oxygen. it's beneficial to patients who have respiratory problems or low blood oxygen levels.

Oxygen is stored in an oxygen cylinder, or tank, so delivered to the patient via a breathing machine, nasal tubes, or an oxygen rebreather.

An oxygen cylinder may be a container for storing oxygen. When employed in medical facilities or reception, they assist within the delivery of supplemental oxygen to individuals who are unable to get the specified amount on their own (these levels are often checked employing a pulse oximeter).

A flow regulator at the highest of the cylinder turns the pressured oxygen within the tank into a definite flow which will be measured in litres per minute (LPM). Continuous flow and pulse-dose flow are the 2 major forms of flow regulators.

Continuous flow - such regulators allow you to pick out a specified LPM and have the identical amount of oxygen dispensed until the tank runs out or the regulator is turned off. It's typically utilized for patients who need oxygen on an everyday basis.

Pulse-dose flow - Pulse-dose flow regulators allow you to enhance the efficiency of your oxygen cylinder. When the patient inhales, the device releases short bursts of oxygen. This way there's oxygen wasted after they exhale. The machine must still be set to the prescribed LPM as within the continuous flow regulator.

MUST-READ| Cost Of Setting Up An Oxygen Generator In Hospital

Oxygen Generator Vs Oxygen Cylinder Cost

Let's compare the prices of an oxygen generator with an oxygen cylinder.

Oxygen generators are available in a range of sizes, starting from 10 Nm3 to 200 Nm3. On an everyday, this translates to roughly 30-700 (Type D cylinders (46.7litres). The value of those Oxygen Generators could range from Rs 40 to Rs 350 lakhs, counting on the capacity required (plus taxes).

An oxygen generator's operating costs are essentially made of two factors:

• Electricity usage fees

• Maintenance Costs annually

A Comprehensive Maintenance Contract (CMC) could cost the maximum amount as 10% of the equipment's damage. Oxygen generators offer a high rate of return on investment (ROI). If the capacity is totally utilized, the complete investment can be recovered in a year. Even at 50% capacity utilisation or less, the investment is repaid in two years. the overall disbursal could also be a 3rd of what they'd be if cylinders were used, leading to a 60-65% decrease in operational costs. This can frequently be a considerable reduction.

The oxygen cylinder employed in hospitals nowadays costs roughly INR 6000–8000, with the remainder of the equipment costing separately.

When resting, the conventional adult inhales and exhales roughly 7 to eight litres of air every minute. This equates to around 11,000 litres of air each day.

Inhaled air contains roughly 20% oxygen. Exhaled air contains roughly 15% oxygen. As a result, each breath consumes around 5% of the air exhaled. carbonic acid gas is produced as a results of the conversion of that air. In terms of what quantity air is truly used, humans consume approximately 550 litres of pure oxygen each day.A person who is exercising consumes significantly more oxygen. Exhale into a known-volume bag to calculate what quantity air goes through your lungs. Calculate the time it takes to fill the bag.

cylinder of pure oxygen after you need a 15 kilogramme cylinder reception, you'll hire one for a ten thousand rupee deposit and k rupees for every filling.Oxygen cylinders are available two sizes: a bit one that holds 660 litres and a bigger one that holds about fourfold the maximum amount. the value varies; government hospitals don't charge anything. The treatment, which usually involves oxygen, is often charged at private hospitals.

Requirements vary furthermore. A patient breathing on his own and in discomfort might find a mask or nasal prongs providing 4–5 litres per minute pleasant. A ventilated patient may require 20–25 litres per minute.

MUST-READ| PSA Oxygen Generator Price In India

Advantages/ Disadvantages Of Oxygen Cylinder

Humans require oxygen in order to live and survive. When our bodies are incapable of meeting this need, an oxygen cylinder comes to the rescue. The following are a few advantages of using oxygen cylinders over other sources of oxygen:

Unlike concentrators, the cylinder does not require any warm-up period before providing oxygen therapy to the patient.

They don't require any power, making them perfect for places where the electrical supply is unstable.

They are less expensive than concentrators if the oxygen needs are only temporary.

With oxygen cylinders, only minor maintenance is necessary.

You should be aware of the following downsides of utilising oxygen cylinders:

Unlike oxygen concentrators, they do not deliver an unlimited supply of oxygen.

They're big and heavy, making it difficult to carry them when they need to be refilled.

To avoid an accident, they must be handled with extreme caution.

When used for lengthy periods of time, they prove to be more expensive than alternative oxygen sources.

Advantages Of Oxygen Generators

• There is no need for electricity.

One of the foremost notable advantages of oxygen tanks is that they operate by utilising the compressed oxygen contained within them.

• Silent

There don't seem to be any beeps or loud noises associated with using oxygen tanks because they merely deliver their contents at a group rate.

• Initial costs are lower.

Oxygen tanks are the foremost common form of personal oxygen, which they are the foremost affordable.

Disadvantages Of Oxygen Generators

• Heavy:

The weight and portability of oxygen tanks are two of the foremost usually mentioned downsides. This implies that because of the device's weight, lifting the tank is difficult.

• Only their contents are limited:

Oxygen tanks have a selected amount of oxygen in them, and once they're empty, they have to be refilled or replaced with a spanking new tank.

• Over time, the worth rises:

Because oxygen tanks must be replenished or changed regularly, their cheap initial cost adds up over time, making them dearer within the longer term.

How is oxygen generator better than oxygen cylinder…

The cylinders are filled at a pressure of 160 bar. They could leak and be dangerous if not handled securely and carefully.

There are no upfront costs.

It becomes more expensive and uncertain as costs fluctuate and rise over time.

Hospitals are unable to test the cleanliness of cylinder oxygen on-site. Cylinders should also be filled at a pressure of 7 m3. This may not always be the case. Because most small hospitals lack the equipment to detect and monitor purity and pressure, they may be tricked by receiving less oxygen.

When cylinders are refilled, there is some residual gas. Change-over losses, also known as gas losses, can be as high as 10%.

If the demand for oxygen is lower than projected, the hospital will have to pay for the storage of cylinders that have already been delivered.

In three shifts, hospitals require at least 2-3 personnel to manage these cylinders.

Supply delays and uncertainty may be a problem.

The oxygen generator, on the other hand, does not require regular manual manipulation. As a result, once the plant is correctly set up and linked, it is quite safe.

The initial investment cost in lakhs of rupees.

Within 1-2 years, hospitals see a return on their investment. For the remainder of the generator's life, hospitals only pay for electricity and maintenance, which account for only 35% of the cylinder's cost. When compared to cylinders, hospitals can save up to 65 percent.

The purity of the oxygen delivered by the Medical Oxygen Generator Plant is 93 +/- 3%. In oxygen generator plants, adequate devices are placed to test and display purity, pressure, and other parameters on a regular basis.

No significant loss or wastage.

The oxygen plant generates oxygen as needed and then switches to standby mode when the supply is sufficient. This allows for the most efficient storage and usage of electricity and equipment.

The handling of generators does not necessitate the use of manpower. This saves a lot of money and eliminates any manual errors or safety concerns.

In Oxygen Generators, there's no need to be concerned.

MUST-READ| What Is PSA Oxygen Generator?

How Medkav Technologies Is Helping?

We assist hospitals, community clinics, healthcare centres, veterinary hospitals, and aquaculture businesses in India by bringing them state-of-the-art, 3rd and 4th generation advanced PSA technology. In conjunction with xxx, Hong Kong, we distribute, sell, service, and manufacture various varieties of oxygen generators and home oxygen concentrators (one sentence summary of our offering).

Our parent company Kavia's products are elegantly developed, rigorously tested, professionally constructed, and set up at their Bangalore Research Centre, and are both safe and effective, as well as energy efficient and reliable. Medkav fully complies with ISO13485, ISO9001, and other national and international criteria.

Medkav products are widely recognised and appreciated in medical institutions around the world due to their technical superiority, high reliability, and competitive performance-price ratio. We collaborate with well-known domestic and international suppliers.

Our collaboration is a journey, not a one-time event, and it is suited to our customers' current and future needs. We offer first-rate service ( USP) We provide prompt and attentive service, a team of experts with diverse strengths to assist our clients in resolving various types of service issues at reasonable prices, and a dedicated single point of contact account manager to service each client, unlike most other companies (current market alternatives/competitors).

In collaboration with ASUMEDI AUSTRALIA (a MEDITECH CHINA affiliate) and KAVIA engineering, a top Bangalore firm.

ASUMEDI KAVIA disturbs, sells, services, and manufactures all types of oxygen generators and home oxygen concentrators.

ASUMEDI delivers home oxygen goods system products and large-scale medical solutions to hospitals, healthcare centres, veterinary hospitals, and companies such as aquaculture, and is now starting in India and the United States.

2021 Global Excellence Awards

Shri Lal Singh Arya - President (SC/ST Morcha BJP) and Shri Sabir Ali - Former Member of Parliament - Rajya Sabha & Shri Madam Lal - Former Indian Cricketer & Indian Coach & Shri Jay Prakash (Head of Office at a Statutory Body of the Government of India) felicitate My Brand Better Global Excellence Awards Winners in Healthcare, Education, Business & Brands Leaders Awards on 10th October, 2021 at The Park

Because of their technical superiority, high reliability, and competitive performance-price ratio, our medical goods are well recognised and popular in medical institutions all over the world.

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